Ford’s DPF emissions recall now affects over a million cars (week 31/25)

06/08/2025

This week’s recalls:
– Ford – DPF
– Mercedes – engine failure
– Peugeot – fire risk

Overview of recalls in the 31 week of 2025

Two recalls for 5 models of two makes were announced via EU Safety Gate in the 31 week of 2025. Five recalls for 10 models of four makes were published by the German Motor Vehicle Authority (KBA).

One recall each will be found this week in the European Safety Gate system for the Audi and Hyundai.

Ferrari, Ford, Mercedes-Benz and Peugeot are all recalling through the German KBA.

Isn’t that your car? See also the recent recalls of other makes.

Ford expands major DPF recall

In December 2024, Ford announced a major recall of several models with diesel engines equipped with DPF systems, which originally affected more than 760,000 vehicles manufactured between 2014 and 2023. The reason for the recall is a manufacturing defect leading to a gradual increase in particulate emissions over the engine’s lifetime. Ford is now adding more vehicles to the recall, specifically the Focus model (C519) with a 2.0 diesel engine manufactured between 23 April 2018 and 8 February 2023. The current number of recalled vehicles already exceeds 1.2 million.

Mercedes engines may fail

This week, Mercedes issued a recall for the GLC, CLS, C-Class, and E-Class models due to a fault in detecting irregular combustion. This defect can lead to fuel injection being cut off when exiting coasting mode, which may result in engine failure while driving. A relatively large number of vehicles — 59,906 in total — are affected by this recall. The solution involves updating the engine control unit software.

Peugeot 208 and 2008 at risk of fire

Not long ago, we reported on a recall involving four Peugeot models — 3008, 408, 5008, and 308 — where fuel leakage caused by abrasion of the fuel line could lead to a fire. Now, Peugeot has issued a recall for two more models, the 208 and 2008, which may also catch fire due to fuel leakage. In this case, the issue stems from a fuel tank leak, and 19,393 vehicles are being recalled.

Details on this week’s Rapex recalls can be found in the table below.

We write about the KBA recalls in the following articles:

What we’ve written about in recent weeks:

What did we write about a year ago:

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Rapex Recalls announced in the 31 week of 2025

Make, Model (years)	Problem
Audi A5 (2025)	In the event of an accident, the passenger airbag gas generator cover will rupture.
Audi A6, A6 e-tron (2025)	In the event of an accident, the passenger airbag gas generator cover will rupture.
Audi Q6 e-tron (2025)	In the event of an accident, the passenger airbag gas generator cover will rupture.
Hyundai Tucson (2025)	Incorrect specification of the steering rod thread may lead to loss of vehicle control.

Where now?

What should an owner do if there's a recall?

Please note that the recall may not apply to all vehicles produced in a given period. If you think your car might be affected, you should immediately contact an dealer or workshop officially authorised to perform repairs on behalf of the manufacturer and ask for the details. You can use our sample request text. After reporting the vehicle's VIN code, you will find out if the defect is present on your car, or if it has already been resolved by the previous owner if the car was purchased second-hand.

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Recalls and Reliability

If you wish to know more about the eventual problems of a specific car (e.g. real mileage, potential traffic accident damages, odometer rollback, repairs, etc.), in that case, we suggest going to this page.

Check the vehicle's history