Fire risk for 17 models of premium brands BMW and Audi (week 44/25)

bmw-flames-starter

This week’s recalls:
– BMW – starter
– Audi – high-voltage battery
– Aston Martin – fire risk


Overview of recalls in the 44 week of 2025

Four recalls for 17 models of three brands were announced via EU Safety Gate in the 44th week of 2025. One recall for three models of one brand has been published by the German Motor Vehicle Authority (KBA).

Two recall campaigns can be found this week in the European Safety Gate system for BMW. One recall campaign has been issued for Aston Martin and Toyota.

Audi is announcing a recall via the German KBA.



Problematic starter

BMW is recalling virtually its entire range of combustion engine cars, which may suffer from starter motor overheating and short circuits, posing a fire risk. This affects almost 1.2 million cars manufactured between September 2015 and September 2021, as well as a further 163,000 BMWs produced between March 2018 and February 2025. A complete list of potentially affected vehicles can be found at the end of the article.

Fire during charging

Overheating and fire are also risks associated with several Audi models. In this case, however, it is the high-voltage battery and its cell modules that are to blame. These can overheat during charging, necessitating a visit to the service centre for a software update. Following the update, the battery’s values will be continuously analysed, and if an anomaly is detected again, its charging capacity will automatically be reduced until the fault is rectified. This issue could affect 53,449 vehicles in the A6, A7 and Q5 series produced between 1 August 2019 and 31 August 2024. We recently wrote about a similar recall involving 18,652 Q7, A8 and Q8 SUVs manufactured around the same period.

The most expensive fire

Thirdly, regarding fires: a recall campaign for the Aston Martin Valkyrie was added to the German KBA list a week ago, and it has also appeared in the European Safety Gate database this week. Screws that are too long on the fuse box cover plate can damage the wiring harness inside, which could cause the drive, lights, power steering or other systems to fail. There is also a risk of the fuse box overheating and catching fire.

Details on this week’s Rapex recalls can be found in the table below.

We write about the KBA recalls in the following articles:


What we’ve written about in recent weeks:

What did we write about a year ago:




Rapex Recalls announced in the 44 week of 2025

Make, Model Series (years) Problem
Aston Martin Valkyrie (2020 – 2024) Screws that are too long on the fuse box mounting plate can damage the cable harness.
BMW 1 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 2 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 3 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 3 Series (2018 – 2025) The electrical contacts of the engine starter may overheat and cause the vehicle to start incorrectly.
BMW 4 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 5 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 6 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 7 Series (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW 7 Series (2018 – 2025) The electrical contacts of the engine starter may overheat and cause the vehicle to start incorrectly.
BMW 8 Series (2018 – 2025) The electrical contacts of the engine starter may overheat and cause the vehicle to start incorrectly.
BMW X3 (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW X4 (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW X5 (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW X5 (2018 – 2025) The electrical contacts of the engine starter may overheat and cause the vehicle to start incorrectly.
BMW X6 (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW X6 (2018 – 2025) The electrical contacts of the engine starter may overheat and cause the vehicle to start incorrectly.
BMW X7 (2018 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
BMW X7 (2018 – 2025) The electrical contacts of the engine starter may overheat and cause the vehicle to start incorrectly.
BMW Z4 (2015 – 2021) The starter relay may come into contact with water, causing gradual corrosion.
Toyota GR Supra (2019 – 2020) The starter relay may come into contact with water, causing gradual corrosion.

Where now?

Latest Recalls
Common Problems by Make and Model
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What the owner should do?

If you read about a recall that you think may affect your car, you should make immediate contact with a dealer or workshop that’s been officially authorised to perform repairs on behalf of the manufacturer and ask for the details.

If you wish to know more about eventual problems of a specific car (e.g. real mileage, potential traffic accidents damages, odometer rollback, repairs, etc.), then we suggest going to HPI-Check.

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